Engineered Reusable Packaging & Large Load Carriers
Sapper Plastics manufactures heavy-duty thermoformed plastic containers, UN-certified lithium-ion EV battery boxes, and military-grade conductive storage systems. Delivering up to 85% return freight space reduction.
Built for Stringent Industrial & Defense Supply Chains
Standardized and tailor-made reusable packaging engineered at our manufacturing plant in Piketon, Ohio in collaboration with Söhner Kunststofftechnik (Germany).
UN Hazmat Battery Packaging
Certified under LP 903, 904, 905 for electric vehicle lithium-ion battery modules and full vehicle battery packs up to 1,100 kg.
Learn more →85% Empty Return Volume
Foldable MegaPack sleeves collapse inside the pallet base. Eliminates 7 out of 8 return freight trucks, saving hundreds of thousands annually.
Simulate savings →Defense Combat Ready
Level A Pack A1RB ammunition boxes featuring INTERCEPT Technology™ molecular corrosion barrier and ESD static discharge dissipation.
View defense specs →Total Dunnage System (TDMS)
Reduces offloading to 1 man-hour per shipping container, standardizes receiving, and eliminates 100% of expendable corrugated waste.
Explore TDMS →See How Much You Save Switching from Single-Use Corrugated
Calculate your annual net cost savings, return truckloads eliminated, and landfill cardboard diverted with Sapper Plastics foldable sleeve packs.
Anatomy of a MegaPack Large Load Carrier
Twin-sheet thermoformed pallet base and lid coupled with lightweight, heavy-duty cellular sleeve walls.
Modular Sleeve Pack Architecture
Full Payload Mode: Max Protection & Impact Dispersion Active
Fully deployed heavy-duty pallet box with locking perimeter flaps, hermetic sealed edges, and 1,100 kg dynamic payload support.
Global Engineering with American Manufacturing
Sapper Plastics partners with the industry's premier thermoforming and distribution pioneers to deliver door-to-door reliability across North America and Europe.
Söhner Kunststofftechnik (Germany)
For more than five decades, Söhner Kunststofftechnik has been Europe's leading specialist in thermoforming technology and returnable transit packaging. Together, our strategic technology alliance brings world-class German engineering into our Piketon, Ohio manufacturing hub.
FSSI Storage Solutions (North America)
FSSI is a North American storage solutions distributor providing seamless door-to-door supply chain representation. Through FSSI, manufacturers across the USA, Canada, and Mexico access Sapper Plastics container systems with expedited fulfillment.
We Want to Be Your "GO TO GUYS"
Whether you need UN-certified battery boxes, ESD protection, or custom sleeve heights, our Piketon engineering team will develop and prototype your solution.
